Classic A-Frame 5-panel cap crafted from dense 320 GSM chino cotton. Features a continuous seamless front panel engineered specifically for high-definition 3D puff embroidery.
Minimum 200 pieces per style and colour, in steps of 200.
The definitive silhouette for modern streetwear, sports lifestyle, and fashion-forward corporate branding. Unlike traditional 6-panel caps that have a vertical center seam splitting the artwork, our 5-panel A-frame architecture provides an unbroken front canvas. Constructed with high-density buckram fusing to ensure permanent front-panel crown rigidity.
| Panels | 5 (Seamless front pinch panel) |
|---|---|
| Fabric | 100% Heavy Cotton Twill (320 GSM) |
| Crown Profile | Mid-to-high structured A-Frame |
| Visor | Pre-curved with 6 rows of contrast stitching |
| Lead Time | Sample 7 days / Bulk 15–20 days |
The absence of a front vertical seam allows complex 3D embroidery and rubber badges to be applied without needle deflection or thread distortion.
Once we confirm your vector artwork (AI/PDF), fabric selection, and thread colors, our sampling studio digitizes the embroidery file and builds a complete physical prototype cap. We provide macro studio photos and video clips for initial fit and stitch approval before dispatching the physical parcel via DHL / FedEx express to your office.
Sample development costs and potential rebate terms depend on style complexity and order volume. Please contact our sales team (undefined or via WhatsApp) with your target quantity and tech pack for exact confirmation.
Standard production headwear is packed with interior cardboard crown inserts and polybags: 25 pieces per inner box, 100 pieces per master 5-ply corrugated export carton (carton dimensions approximately 60 × 45 × 40 cm, gross weight ~10.5–12.5 kg depending on fabric GSM). Customized barcode labels and brand hangtags can be applied before sealing.
Every production batch undergoes 100% in-line visual and dimensional inspection throughout cutting, embroidery, and final assembly. If you have specific quality standards or warranty requirements for your brand program, our sales team will document them directly in your proforma contract.
Yes. For bulk runs starting at 200 pieces, we accommodate multi-colorway allocations (e.g. 100 black + 100 vintage wash navy) using the same embroidery tooling and structure dimensions.
All styles support private-label customization: custom printed or woven cotton interior sweatband labels, branded 15mm/18mm interior seam tape, woven rear clip labels, and custom metal or embossed leather closure hardware. Simply include your branding placements in your tech pack.
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Avoid back-and-forth revisions. Download our production-ready blank vector template for 5-panel caps with standard seam allowances, or request a curated physical swatch book delivered via international express.
Compare 280–380 GSM Cotton Twill, Corduroy, and Washed cotton, or check 3D Puff embroidery stitch limits before submitting your design.
Quote requests for OEM-5P-201 are answered with an itemised price. No payment is taken on this site.