Factory-direct custom knitted beanie in 100% soft-touch acrylic with double-layer rib construction. 61 stock yarn colours ready for bulk sampling and volume production.
Minimum 200 pieces per style and colour, in steps of 200.
Engineered for apparel brands and corporate outerwear programs. Manufactured on high-gauge industrial flat knitting machines using 100% fine acrylic yarn that delivers warmth and shape retention without skin irritation. The reinforced turn-up cuff provides a firm foundation for high-density flat stitching, 3D puff embroidery, or precision woven clamp tags. Over 60 stock yarn shades ready for 7-day physical prototype sampling.
| Material | 100% Virgin Acrylic |
|---|---|
| Weight | 75g – 85g / piece |
| Construction | Double-layer ribbed knit |
| Branding | Flat embroidery, 3D puff, or woven patch |
| Lead Time | Sample 7 days / Bulk 15–20 days |
Our standard production run starts at 200 pieces per colorway.
Yes. Beyond our 61 stock shades, custom lab-dip yarn dyeing is available for bulk orders over 500 pieces.
Once we confirm your vector artwork (AI/PDF), fabric selection, and thread colors, our sampling studio digitizes the embroidery file and builds a complete physical prototype cap. We provide macro studio photos and video clips for initial fit and stitch approval before dispatching the physical parcel via DHL / FedEx express to your office.
Sample development costs and potential rebate terms depend on style complexity and order volume. Please contact our sales team (undefined or via WhatsApp) with your target quantity and tech pack for exact confirmation.
Standard production headwear is packed with interior cardboard crown inserts and polybags: 25 pieces per inner box, 100 pieces per master 5-ply corrugated export carton (carton dimensions approximately 60 × 45 × 40 cm, gross weight ~10.5–12.5 kg depending on fabric GSM). Customized barcode labels and brand hangtags can be applied before sealing.
Every production batch undergoes 100% in-line visual and dimensional inspection throughout cutting, embroidery, and final assembly. If you have specific quality standards or warranty requirements for your brand program, our sales team will document them directly in your proforma contract.
Yes. For bulk runs starting at 200 pieces, we accommodate multi-colorway allocations (e.g. 100 black + 100 vintage wash navy) using the same embroidery tooling and structure dimensions.
All styles support private-label customization: custom printed or woven cotton interior sweatband labels, branded 15mm/18mm interior seam tape, woven rear clip labels, and custom metal or embossed leather closure hardware. Simply include your branding placements in your tech pack.
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Avoid back-and-forth revisions. Download our production-ready blank vector template for headwear with standard seam allowances, or request a curated physical swatch book delivered via international express.
Compare 280–380 GSM Cotton Twill, Corduroy, and Washed cotton, or check 3D Puff embroidery stitch limits before submitting your design.
Quote requests for OEM-BN-101 are answered with an itemised price. No payment is taken on this site.